Baumfolder BaumCut 26.4 (For serials 78D1001 thru 78D1100) User Manual

Original Operating Instructions BAUM USA BAUMCUT 26.4 PROGRAMMABLE 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE

1.0 Technical Data /Machine Layout / Transport and Installation of the Machine / Safety Relevant Machine Elements Machine Layout 1 2 3 4 5 6 7 8 9

Basic information about servicing and maintenance work • Always turn off the machine and disconnect the power supply before • In the event of defec

HYDRAULIC We recommend to have oil changed and unit checked by BAUM and/or authorized personnel. Attention when bleeding hot oil - danger of burning!

BATTERIES FOR DATA STORAGE Batteries inside machine are used for data storage.To be replaced only by BAUM service or agencies. Replacing after approx.

For these documents we reserve all legal rights. They are not to be copied or made known to others, without express agreement, regardless of what form

Printed in USA Technical alterations reserved 09/77/Ho/78D1001 (V1.2.0) © 2007 BAUM USA BAUM USA 1660 Campbell Road • Sidney, Ohio 45365 Phone 937/492

1.0 Technical Data / Machine Layout / Transport and Installation of the Machine / Safety Relevant Machine Elements Plan 1250 1825 670 900 1536 10 1230

1.0 Technical Data / Machine Layout / Transport and Installation of the Machine / Safety Relevant Machine Elements Transport and Installation of the M

1.0 Technical Data / Machine Layout / Transport and Installation of the Machine / Safety Relevant Machine Elements Power Supply 1 2 3 4 5 6 7 8 9

1.0 Technical Data / Machine Layout / Transport and Installation of the Machine / Safety Relevant Machine Elements Type Plate Type plateType plate The

1.0 Technical Data / Machine Layout / Transport and Installation of Machine / Safety Relevant Machine Elements Safety Relevant Machine Elements 1 2

1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements Safety Relevant Machine Elements Placemen

1.0 Technical Data / Machine Layout / Transport and Installation of the Machine / Safety Relevant Machine Elements Safety Signs Safety Signs / Warning

1.0 Technical Data / Machine Layout / Transport and Installation of Machine / Safety Relevant Machine Elements Technical Data • Observe the procedur

1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements Technical Data Cutting width 67 cm / 26,

Index page Control Panel / Operating Elements ... E - 4 Clamping with False Clamp Plate .

K1 - 12

2.0 Safety Any person on the user´s premises concerned with the operation, maintenance and repair of the machi-ne, resp., is expected to have read and

Foreword to the operating instructions These operating instructions are designed to familiarize the user with the machine/plant and its designated use

Observe all safety instructions and warnings attached to the machine/plant. See to it that safety instructions and warnings attached to the machine ar

Warning of special dangers Any procedure impairing the safety at the machine must be refrained from. In particular do not - reach into the range of kn

Attention! Prior to any commissioning and any change of shifts the operating staff has to check if the safety-related machine elements are in proper s

3.0 Start Up Switching Machine ON 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE 2 Attention! Prior to any commissioning and any change of shifts the op

3.0 Start Up Measurement Display and Measurement System After switching on, the "Program Data Display"* appears on the screen. It shows amon

K3 - 4

Manual Operation4.0 K4 - 1

Index Select Language/Measuring Unit ... K5B - 3 Maintenance ...

123456789C0xD4.0 Manual Operation Setting of Measurements (Backgauge Movement) by Hand 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE 1. Press electron

4.0 Manual Operation Clamping and Cutting 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE 4 5 Starting the cut: Push both cut buttons (4) simultaneously.

4.0 Manual Operation Light Barrier 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE The lightbarrier (17) forms a curtain of invisible beams in front of t

_________________________________________________________________ 4.0 Manual Operation Continuation: Light Barrier Display unit in the left-hand part

4.0 Manual Operation Clamping with False Clamp Plate The clamp plate avoids clamping marks on sensitive stock. Attaching false clamp plate: Push plate

5.0 Automatic Operation K5A - 1

Introduction A position (cut size) entered via numerical keyboard can be stored permanently. Any number of cut sizes necessary for the processing of a

5.0 Automatic Operation Basic Displays 1. Program Data: key 3. Main Menu (Function Survey): key 2. Program Information: key 4. Program Directo

5.0 Automatic Operation Contin.: Basic Display: Program Data Conc. 1 Program Head shows: Conc. 5 Display of Additional functions P: S: Prog

5.0 Automatic Operation Basic Display: Program Information Press key The Program Information display shows information about the currently selected pr

E - 41 234 567 8 9C0xDiPROGRAMMABLEControl Panel / Operating Elements21 3Automatic ONAutomatic OFFProgram DataProgram InformationFunction Survey (Main

5.0 Automatic Operation Basic Display: Program Directory Press key The program-survey shows all stored programs of the selected memory with the follow

5.0 Automatic Operation Basic Display: Main Menu (Function Survey) Press menu key The Main Menu (Function Survey) contains a selection menu of various

5.0 Automatic Operation Cursor Movement in Basic Display 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE Cursor = indicator The basic displays contain tw

5.0 Automatic Operation Automatic Backgauge Adjustment through Numerical Keyboard Program data display: after 1. input: input section shows 30.735 af

5.0 Automatic Operation Deletion of a Wrong Input Press < input section is deleted > Moving Backgauge to a Nominal Position (Positioning) 1. En

5.0 Automatic Operation Selection of a Free Program / Display of the Next Free Program Possible in all 4 basic monitor displays! Display (example): 1

5.0 Automatic Operation Selecting a Program Possible in all 4 basic monitor displays! Two calling modes: A. According to program number B. According

5.0 Automatic Operation Continuing: Selecting a Program 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE Select a character using the cursor keys (with th

5.0 Automatic Operation Storage of Measurements Only in Program data display! 1. Select free program 2. Enter desired size with numerical keyboard (

K5A - 15 2. 42,5 cm 1. 30,5 cm 5.0 Automatic Operation Setting Up a Cutting Program, Example 1 Two side trim on size DIN A3 untrimmed size 31 x 43 c

Explanation of Pictographs on the Display Pre clamping time Hand wheel/electr. hand wheel Order Clamping force grade Sensor key forward Look for o

5.0 Automatic Operation Setting Up a Cutting Program, Example 2 5. 21,0 cm 4. 42,0 cm 1. 30,5 cm 3. 29,7 cm 2. 42,5 cm Four edge trim with follow

5.0 Automatic Operation Correction of an Input Error A. Correcting before storing (prior to pressing of key "Enter" ; nom.pos. is shown in

AMMABLE5.0 Automatic Operation Automatic ON/OFF 1 2 3 4 5 6 7 8 9 C 0 x D i PROGPROGR Function: Automatic backgauge advance to the next step numb

5.0 Automatic Operation Running a Cutting Program Example: Setting a cutting program, example 1 1. Call program 2A < display shows program data

5.0 Automatic Operation Storing of Program Informations Press key "Program Information" The Program Information display shows information ab

5.0 Automatic Operation Deletion of a Step Number 1. Select program < program data display appears > 2. Select step (with cursor) 3. Press k

AMMABLE5.0 Automatic Operation Deletion of One/Several Program(s) 1 2 3 4 5 6 7 8 9 C 0 x D i PROGPROGR Possible variations: 1. Deleting in Prog

AMMABLE5.0 Automatic Operation Deletion of Complete Memory 1 2 3 4 5 6 7 8 9 C 0 x D i PROGPROGR 1. Select Program Directory: press key < men

5.0 Automatic Operation Inserting of Measurements into a Program 1. Select program < program data display appears > 2. Select step that will

5.0 Automatic Operation Calculator Functions 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMAPROGRAMMABLEConditions: Automatic OFF The digital and calculator

Chapter Survey Chapter Survey Page 1.0 Technical Data/Machine Layout/Transport and Installation of Machine/ Safety Relevant Machine Elements ...

5.0 Automatic Operation Negative Sign Negative result of a calculation < minus (" - ") sign appears before number in input section > I

PROGRAMMABLE5.0 Automatic Operation Machine Functions and Additional Functions (Menu Keys) 1 2 3 4 5 6 7 8 9 C 0 x D i Machine Functions Machine f

5.0 Automatic Operation Machine Function: Main Menu (Function Survey) Key "Main Menu" Key "Main Menu" includes the following funct

5.0 Automatic Operation Select Language / Measuring Unit Select "Main Menu" (Funtion survey) Press key < menu appears &

5.0 Automatic Operation Knife Compensation Calibration to compensate for knifes of different thickness Select menu "Knife" with key Select

5.0 Automatic Operation Resting Time for Knife at BDC Adjustment of the time knife remains in its bottom dead center (BDC). Adjust time: 1. Select me

5.0 Automatic Operation Maintenance Cut Counter Operation: Shows maintenance intervals. Has been set to 100.000 cuts by manufacturer. Counter starts

5.0 Automatic Operation Preset Functions Selection of "Main Menu": Correction of Current Position Basic measurement = distance between backg

5.0 Automatic Operation Continuing: Preset Functions Select function "Preset functions": Scan Reference Position In the case of a machine m

5.0 Automatic Operation Adjustment of Display Contrast In this menu image the display contrast can be adjusted in four steps. Procedure: Enter step nu

Introduction BAUM cutting machines form a part of the wide range of products manufactured by the BAUM company. Decades of experience in constructing h

5.0 Automatic Operation Block Programming Selection of Block Programming with key Block Programming = automatic programming Blcok Programming is fitte

5.0 Automatic Operation Block Programming Setting up a Block Programming Example: Variation 1, selection: 1 Angular cut 1. Select cutting mode "

5.0 Automatic Operation Block Programming Confirm the sheet orientation or turn sheet orientation (observe paper grain) Menu: 1 Sheet orient. OK 2 Tu

5.0 Automatic Operation Block Programming Example: Variation 1, selection: Four trim cut 1. Select "Four trim cut" 2. Menu: 1 Orig. sheet

5.0 Automatic Operation Block Programming Four trim cut with labels Example: Variation 3, selection : 3 Four trim cut with labels 1. Select "F

5.0 Automatic Operation Block Programming Enter Edge trim 10. Enter "Edge trim width X", confirm with key 11. Enter "Edge trim width

5.0 Automatic Operation Block Programming four-side trim with labels and trim cuts right-hand lay side Example: Concerning variant 3, selection: 2 fo

5.0 Automatic Operation Block Programming Enter outside trim 9. Enter outside trim "X" confirm with button 10. Enter outside trim "Y&

5.0 Automatic Operation Block Programming 20. Enter label sequence "X" confirm with button 21. Enter label sequence "Y" confirm

5.0 Automatic Operation Menu Key: Additional Functions Key "Additional Functions" Key "Additional Functions" includes the followin

E - 8

5.0 Automatic Operation Storage of Additional Functions with Cut Size 1. Enter cut size 2. Press key < additional function menu is opened > 3

5.0 Automatic Operation List of Additional Functions Additional function: Operation: Jogging mark Knife block: A stored jogging mark for exact line u

K5C - 4

5.0 Automatic Operation Menu Key: Auxiliary Functions Key "Auxiliary Functions" Cut and record Sheet size tablesKey "Auxiliary Function

5.0 Automatic Operation Cut and Record 1. Select free program 2. Press key "Auxiliary Functions" 3. Select "Cut and record" 4.

5.0 Automatic Operation Subtraction Repetition Unit Fast and easy programming of a sequence of equal cut sizes. Procedure: 1. Move backgauge to desir

K5D - 4

5.0 Automatic Operation Menu Key: Machine Parameters Key "Machine Parameters" Key "Machine Parameters" includes the following fun

_________________________________________________________________ 5.0 Automatic Operation Prepressure Time With spongy or soft stock it is recommended

6.0 Knife Change The knife may only be changed by personnel especially instructed for this purpose! Always use the knife guard when changing or trans

1.0 Technical Data / Machine Layout / Transport and Installation of the Machine / Safety Relevant Machine Elements K1 - 1

6.0 Knife Change Knife change 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE The knife change should only be carried out by specially trained personnel

6.0 Knife Change Knife Change Mounting the knife 1. Replace cutting stick or turn same over (see page K6 - 5) 2. Turn adjusting cam (e) to the "

6.0 Knife Change Knife Change 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE Knife adjustment 1. Bring turning knob (i), located beneath the front tabl

6.0 Knife Change Changing of cutting stick The BAUM sinus cutting stick is made of high resistance plastic material. Due to the unusual wavy design a

K6 - 6

Malfunctions / Breakdowns7.0 K7 - 1

7.0 Malfunctions / Breakdowns Electrical Malfunctions / Breakdowns Electrical malfunctions of the machine will appear in the status display in plain t

7.0 Malfunctions / Breakdowns Start - Up Breakdown: Scan Reference Point / Auxiliary Mode Malfunction: After machine has been started, display shows

7.0 Malfunctions / Breakdowns Mechanical Breakdown: Rupture of a Knife Bar / Clamp Recuperating Spring 1 2 3 4 5 6 7 8 9 C 0 x D i PROGRAMMABLE Ex

8.0 Maintenance Prior to any maintenance work, cut off machine and disconnect power supply. Caution! All the cables marked with a symbol, as well as