Baumfolder BAUM20: Pile Folder 1st Station (in 2005) User Manual

PAGE 1 TP10243-3BAUM 20201ST STATION FOLDER W/PILE FEEDINSTRUCTION MANUAL

TP10243-3 PAGE 10BAUMFOLDER 2000 Series “QUICK START” INSTRUCTIONSTURNING THE MAIN SWITCH ONWhen you turn on the Main Power Switch located on the s

PAGE 11 TP10243-3Then Press the GREEN Button to lower Pile Feed Tab

TP10243-3 PAGE 12The Easy-Mode is used for folds that require half of the sheet length or less going into thefoldplate. These folding applications n

PAGE 13 TP10243-34. Look to the right hand end of the counter display. I

TP10243-3 PAGE 14SELECT CONTINUOUS CYCLE MODEIt is recommended to use the continuous cycle mode when the job requires more than ½ ofthe sheet length

PAGE 15 TP10243-3TO START FEEDING1. Press the GREEN Button to START the F

TP10243-3 PAGE 16EXAMPLE: Hold the MINUS Button, this will automatically count back to P00(group P0). Now by Pressing the Button will take you

PAGE 17 TP10243-3

TP10243-3 PAGE 18To get out of the Machine Parameter Settings Mode, Press again. The displays willreturn to normal operations.BATCH COUNTING SETUPT

PAGE 19 TP10243-3the or Buttons directly UNDER the 2 digit display until

TP10243-3 PAGE 2WARNING• Do not operate this machine without all guarding in place.• Do not make adjustments or perform maintenance on this machine

TP10243-3 PAGE 20RESETTING THE TOTAL COUNTERTo reset the Total Counter, Press Button ; ensure the red LED is illuminated.Press Butt

PAGE 21 TP10243-3INSTALLING FOLD PLATES & STACKERDELIVERYInstall the

TP10243-3 PAGE 221.0 Control Panel BAN-5Figure 1. Control Panel.1.1 Displays01) Large DisplayEight digit multi use display composed of 7-segment LE

PAGE 23 TP10243-31.4 Keypad Buttons with Selection Indicators18) Show Ou

TP10243-3 PAGE 242.1.1 Machine Setup ParametersTable 1. Machine Setup Parameter ListP00: Input FactorEach sheet sensed by the Sheet count sensor i

PAGE 25 TP10243-32.1.3 Machine Setup ParametersTable 3. Machine Setup P

TP10243-3 PAGE 26P28: Serial Output TypeThis selection, in maintenance mode, shows selectedserial output type.2.1.4 Diagnostic ParametersTable 4. Ma

PAGE 27 TP10243-32.1.6 Machine UsageStatus ParametersTable 6. Machine Usa

TP10243-3 PAGE 28Batching Time AdjustmentThe batching time adjustments allow the user to selectthe time duration associated with the currently selec

PAGE 29 TP10243-3Table 10. Suction Mode SymbolsTable 11. Suction Length

PAGE 3 TP10243-3CONTENTSDESCRIPTION PAGEI.) Safety ...

TP10243-3 PAGE 302.7 Production ModeEnter Run Mode and Select Large Display ContentThese keys do not operate as mode select keys incounter setup. I

PAGE 31 TP10243-3Reset FunctionPressing and holding this key will result

TP10243-3 PAGE 324.0 Process Variables Definitions4.1 Total Input CountTotal Input Count increments by the factor setting eachtime an input is recei

PAGE 33 TP10243-35.3 Batch Output TimeThis parameter, accessible in the

TP10243-3 PAGE 346.0 System Messages and Run Messages6.1 Power-Up Fault MessagesMessages that are displayed during power on self-test. If PLC Syste

PAGE 35 TP10243-36.2 Run Time Fault MessagesRun time fault messages are o

TP10243-3 PAGE 366.3 Machine Run Error MessagesMachine Run Error Messages help the operator to indicate a production problem.ENGLISH GERMAN CODES TY

PAGE 37 TP10243-3PILE FEEDER OPERATION1.0 Loading the Pile FeederSet the

TP10243-3 PAGE 381.3 FRONT BLOW TUBE SETTINGSThe front blow consists of two tubes (Figure 13-1 & 2and Figure 15-1 & 2) instead of the tradi

PAGE 39 TP10243-3Figure 18REGISTER OPERATION Use the fluted knob (Fig

TP10243-3 PAGE 4CONTENTSDESCRIPTION PAGEIX.) Pile Feeder Operation ...

TP10243-3 PAGE 40Figure 21BAUMSET ADJUSTMENT1.0 Adjustment of Folding Rollers Folding accuracy is determined largely by precise adjustment of t

PAGE 41 TP10243-3SETTING OF FOLD PLATESNOTE:Check the symbols on the fold

TP10243-3 PAGE 42Check that the adjustment screws (26-4) are in contact withthe support rail (26-5) on both sides. The basic position is marked

PAGE 43 TP10243-3SCORING/SLITTING/PERFING Your new folder is capable

TP10243-3 PAGE 441.1 Scoring The folder can be used to score a sheet and deliver it flat, or to score a sheet after a fold or foldshave been ma

PAGE 45 TP10243-31.2 Perforating The folder may be used for perforat

TP10243-3 PAGE 461.3 Slitting (Cutting) Sheets Folders may be used to cut folded or flat sheets apart. Two or more cuts may be made if duplica

PAGE 47 TP10243-31.4 Trimming Edges of Booklets Figure 30 shows the

TP10243-3 PAGE 481.5 Trimming a Strip from Center of Sheet Figure 31 shows the setup for taking a quarter inch trim out of the center of a shee

PAGE 49 TP10243-3Center TrimmingSlitting Blades arelocated tight against

PAGE 5 TP10243-3List of TablesDESCRIPTION PAGETable 1. Machine Setup Par

TP10243-3 PAGE 50LUBRICATION/MAINTENANCEPile FeederVacuum Solenoid Valve The vacuum at the suction wheel is controlled by asolenoid valve (Figure 32

PAGE 51 TP10243-3TECHNICAL SPECIFICATIONSBAUM 2020Maximum sheet size 20.

TP10243-3 PAGE 52TROUBLESHOOTINGPROBLEM CAUSE REMEDYSheets stick together Inadequate ink drying, cut Fan out thoroughly whenparticularly along sides

PAGE 53 TP10243-3TROUBLESHOOTING - continuedPROBLEM CAUSE REMEDYSheets fa

TP10243-3 PAGE 54screws for the slitter shaft accessories facing out, so youdon't have to turn the shafts to get to the screws.OPERATING TIPSSe

PAGE 55 TP10243-3Fixing Crooked Perforations If misaligned perforatio

TP10243-3 PAGE 56Principles of Mechanical FoldingThe buckle folding principle In buckle folding, each station consists of three rollersand a bu

PAGE 57 TP10243-3This sheet is only a guide to setup and operationof the

TP10243-3 PAGE 58many steel marbles can drive the sheet too hardand causing feeding problems.1. Place register holddowns in proper locations forthe

PAGE 59 TP10243-31. Set the foldplates to the proper open and closedposit

TP10243-3 PAGE 6SAFETY FIRSTYour new Baum paper folding machine has been designedin accordance with the latest safety specifications. Thewarning an

TP10243-3 PAGE 60JOB SETUP EXAMPLE

PAGE 61 TP10243-3IMPOSITIONS18 MOSTPOPULAR FOLDS12345MAINDRIVEFOLD PAN #1

TP10243-3 PAGE 62On a buckle folder, the sheet is laid flat on a register table and then enters the fold pan assembly where itcomes to a stop agains

PAGE 63 TP10243-3MANUAL USAGEUse this manual when you need to know how to

TP10243-3 PAGE 64TYPICAL LAYOUT ANDSHEET ORIENTATIONEach numbered Imposition Blockin this manual contains:A. Imposition TitleB. Fold Pans UsedC. She

PAGE 65 TP10243-312346512346578123465784-PAGEParallel: 1May be folded two

TP10243-3 PAGE 6612BCCB7891043651211111291043216598ABBCCA1234657812346578346512788-PAGE, TWO RIGHTANGLE OBLONGParallel: 18-Page: 178-PAGE, RIGHTAN

PAGE 67 TP10243-312346578111291014131516123478222118176511129101413151623

TP10243-3 PAGE 68BAUMFOLDERC O R P O R A T I O NQuality Bindery Equipment Since 19171660 Campbell RoadSidney, Ohio 45365-0728Phone: 937/492-1281 or

PAGE 7 TP10243-3INTRODUCTION OVERVIEWThe 1st station [parallel] folder wi

TP10243-3 PAGE 8Figure 51.2 Other ConnectionsRefer to the serial number plate for electricalrequirements. The serial number plate notes the voltage,

PAGE 9 TP10243-31.3 Tapping the TransformerPass the power cable through t